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Isolation Dry-Type Transformer vs Oil-Immersed Transformer | Key Differences

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Isolation Dry-Type Transformer vs Oil-Immersed Transformer | Key Differences
  • By ZTELEC GROUP
  • 2025-05-20

In modern power systems, transformers play a vital role in electrical distribution. Among the most widely used are the isolation dry-type transformer and the oil-immersed transformer. While both serve the core function of voltage conversion and electrical isolation, they differ significantly in terms of safety, cooling, maintenance, and environmental impact.

Cooling Method

The isolation dry-type transformer uses air as the cooling medium. Heat is dissipated through natural ventilation or forced air cooling, making the design safer and simpler.

In contrast, oil-immersed transformers use insulating oil for both cooling and insulation. Though efficient, they carry risks of oil leakage and fire.

Dry-type transformer being safely installed indoors

Fire Safety

The isolation dry-type transformer is inherently safer in environments like hospitals, commercial buildings, and tunnels because it operates without oil. This eliminates fire hazards and reduces the need for additional fire protection systems.

Oil-immersed transformers, however, must be installed with firewalls or oil containment structures to manage potential hazards.

Maintenance Requirements

Maintaining an isolation dry-type transformer is relatively simple. It only requires routine checks on terminal connections and dust removal.

Oil-immersed transformers demand more intensive maintenance, including regular oil testing, seal inspection, and complex diagnostics.

Environmental Impact

The dry design of the isolation dry-type transformer makes it environmentally friendly. There’s no risk of soil or water contamination, making it suitable for use in ecological zones.

Oil-immersed transformers pose potential environmental hazards in case of leaks or fire-induced oil vapor emissions.

Installation Flexibility

One major advantage of the isolation dry-type transformer is its flexible installation. It can be mounted indoors without the need for oil pits or dedicated transformer rooms, saving space and cost.

Oil-immersed transformers are bulkier and require external installation with strict fire and clearance guidelines.

Compact indoor installation of isolation dry-type transformer

Performance and Efficiency

While oil-immersed transformers traditionally offer slightly higher efficiency under heavy continuous loads, today’s isolation dry-type transformer models have significantly closed that gap thanks to advanced epoxy and cast resin technologies.

Dry-type units also provide excellent dielectric strength and noise reduction capabilities, especially in medium-voltage applications.

Application Scenarios

The isolation dry-type transformer is commonly used in:

Hospitals, metro systems, data centers, commercial complexes, research labs, and smart manufacturing facilities.

Oil-immersed transformers are better suited for:

Outdoor substations, utility grids, industrial plants, and large-scale transmission projects.

Application comparison of dry-type and oil-immersed transformers

Cost Consideration

Although oil-immersed transformers are generally more cost-effective for large-scale power transmission, the total lifecycle cost of the isolation dry-type transformer is often lower due to its reduced maintenance and safety infrastructure requirements.

Choosing between an isolation dry-type transformer and an oil-immersed transformer depends on your project’s specific requirements. For environments that demand high safety, environmental compliance, and indoor installation, the isolation dry-type transformer is the preferred solution.

Contact our engineering team today to customize a reliable, high-performance dry-type transformer for your facility.

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  • isolation dry-type transformer, transformer comparison, dry-type vs oil-immersed

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