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Eco Resin Dry-Type Transformers for Data Centers - Reduce Cooling Costs by 20%

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Eco Resin Dry-Type Transformers for Data Centers - Reduce Cooling Costs by 20%
  • By ZTELEC GROUP
  • 2025-08-19

Data centers are among the most energy-intensive facilities worldwide. Optimizing the efficiency of their power distribution infrastructure is crucial for reducing operational expenses. The Eco Resin dry-type transformer, designed with innovative nanocrystalline materials and advanced resin-casting structures, effectively lowers operating temperatures and cuts cooling system energy consumption by more than 20%.

data center transformer

Challenges of Traditional Transformers in Data Centers

Heat Loss: Conventional oil-immersed and dry-type transformers generate high iron and copper losses, creating excess heat that requires energy-intensive cooling systems.

Cooling Limitations: Oil-immersed units need additional cooling equipment to stabilize oil temperature, while conventional air-cooled transformers face limited thermal conductivity, easily forming hot spots under high-density loads.

Low Energy Efficiency Ratings: Most traditional transformers are rated IE2 or IE3, resulting in high operational losses that increase cooling demand and costs.

Technical Advantages of Eco Resin Dry-Type Transformers

Low-Loss Design: Equipped with nanocrystalline core material, iron loss is reduced by over 50%. Ultra-thin copper foil windings lower resistance, cutting copper loss by up to 30%. Meeting IE4/IE5 ultra-high efficiency standards, overall losses are 30%-40% lower than conventional models.

Efficient Heat Dissipation: Resin casting forms highly conductive insulation channels, tripling heat transfer efficiency. Optimized CFD-simulated air ducts reduce airflow resistance, while intelligent temperature control systems monitor and adjust fan speeds in real time.

Eco-Friendly Materials: Oil-free design eliminates leakage risks and fire hazards. All metals and resin casings comply with RoHS standards and are recyclable, supporting sustainable lifecycle management.

eco resin dry-type transformer

How Eco Resin Transformers Reduce Cooling Costs by 20%

Lower Heat Load: By reducing transformer losses by 30%-40%, the required cooling capacity decreases proportionally. This reduces air conditioning power use and fan energy consumption, cutting cooling costs by over 20%.

Optimized Cooling Systems: Smaller precision air conditioners can be deployed, lowering both capital investment and electricity expenses. In temperate climates, extended free cooling periods further minimize energy usage.

PUE Improvement: Cooling energy often accounts for 30%-40% of total data center consumption. Eco transformers directly improve PUE, for example, reducing 1.6 to 1.5, saving millions of kWh annually and providing significant economic benefits.

Supporting Green Data Center Development

As the industry moves toward the global energy transition and carbon neutrality goals, Eco Resin dry-type transformers play a key role in sustainable infrastructure. They not only reduce cooling energy by 20% but also enhance efficiency, safety, and reliability. With continuous technological advancement, these transformers will become a critical choice for next-generation green and energy-efficient data centers.

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  • eco resin dry-type transformer, data center transformer, energy saving transform

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